TEXTILE CHEMISTRY

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Monday, 10 August 2015

Management of Textile Industry




Concept of the management
ð  Definition:- “Management is an art or a manner of managing, controlling or conducting an organisation and it is a skilful use of means or resources to accomplish a purpose.”
ð  The practice of management is direction the activities of others in the optimal application of all resources to accomplish planned objectives.
ð  Management is concerned with five ‘M’s:-
(1)   Materials
(2)   Methods
(3)   Money
(4)   Men
(5)   Machines
ð  Maximise the quality results from the resources available.
ð  Management is the area of getting things done through and with people, so the overall job of a manager is to create an atmosphere within the organisation which will facilitate the accomplishment of its objectives.
ð  For this purpose, one has to perform series of functions.
ð  Everyone has his own list of functions and tries to defend or protect himself by achieving a given target in specified time limit.

Objectives of the management
ð  The greatest challenge offered to the management is how to reconcile and integrate human efforts, resources and facilities towards common goods while avoiding discords and common disasters.
ð  The objectives of the management are many such as:-
(1)   Profitability
(2)   Market standing
(3)   Innovation
(4)   Productivity
(5)   Physical & financial resources
(6)   Manager performance and development
(7)   Worker performance and attitude
(8)   Social responsibility

Modern Management
ð  The meaning of a management and controlled activities carried on in any modern organisation may be reduced to a following basic principle:-

SOUND MANAGEMENT = CAREFUL PLANNING + EFFECTIVE CONTROL

ð  Maximisation of profit is the ultimate objective of production planning.
ð  Quality maintenance, improvement % innovation and cost reduction can alone give organisation a well laid down foundation for its quick progress.

Classification of Management
ð  The term management has the following classification:-
(a)   Top level management:- It consists of managing director or general manager and other high rank officers, such as deputy general manager and works manager etc. They are the  chief men or heads of the various departments.
(b)   Middle level management:- Other managers of officers in different departments such as purchase officer, production superintendent, chief store officer etc. come under the category of middle management. They are responsible for top management on the one hand and have control and supervision over the lower management staff.
(c)    Lower level management:- It consists of foremen, supervisors, inspectors and office superintendent and such other staff. They are just above the operational staff and their function is to get the work done from operational staff according to the instruction of middle management.

Organisation
ð  Every business needs to be organised for better performance.
ð  “Organisation is the co-ordination of man, material and machinery in such a way that maximum output at ease and efficiency under minimum total cost is assured.”
ð  “Organisation is a form of human association to produce cheapest products of better quality.”

Duties and responsibilities of organisation
ð  It provides means and medium through which groups of people work together effectively for the achievement of specific task.
ð  It is to create relationship which can minimise friction and work on objectives.
ð  It should clearly define the responsibilities of all persons in the factory. This is absolutely essential where there is a large size of enterprise and use of principle of division of labour.

Organisation structure
ð  It has been pointed out that people like to work for a company
(1)   Which runs smoothly
(2)   Where there is a clear organisation structure
(3)   Clear responsibilities of management
(4)   An efficient organisation of work distribution
ð  Good organisation is essential for efficient employee performance, since it effects both
(a)    The manner in which the work is to be performed
(b)   The effectiveness with which the work is supervised and controlled.
ð  Thus, in order to achieve the objectives of the industry, the efforts of all employees must be organised properly.
ð  At the top of the management structure, the Board of Directors is the top policy making body and day-to-day administration is carried out at the unit level by the General Manager/President/C.E.O., who is functioning as the Chief Executive for all practical purpose achieved through lower level management.

Functions of Textile Management
ð  The various functions of management are as under:-
(1)   Production management:- It aims at optimum production at minimum cost, within the shortest possible time and without affecting the required standards of quality.
(2)   Material management:- It covers efficient management of material in all its aspects including
(a)    Material planning and programming
(b)   Purchasing
(c)    Inventory control
(d)   Receiving
(e)    Warehousing and store keeping
(f)    Material handling
(g)   Disposal of scrap and surplus.
It has been found that in the textile industry cost of material accounts for nearly 2/3rd of the total cost of production and hence there is great importance of efficient inventory management in all the industry.
(3)   Project planning:- This is an important management technique. Project appraisal is a technique of evaluating and analysing investment in their entity. Inadequate investment planning and failure of many development programmes are often attributed to insufficient attention to project planning. Consideration, necessary for project evaluation are mean to provide outline of the problem and not the application of the techniques of evaluation.
(4)   Cost accounting:- The cost accounting system is designed to provide the information of determining the costs of products, processes or operations and for exercising cost control in many directions to the management. Cost control means maximum utilisation of men/manpower, machines and money. Profitability of the industry is dependent on successful controlling of the costs.
(5)   Sales management:- It covers marketing activities and functions required for the sale of products and it strives for recurring the best results of marketing strategy.
(6)   Quality control:- The survival of the industry depends mainly upon
(a)    Its ability to manufacture goods of acceptable standards and
(b)   Market them at reasonable price.
In order to achieve this objective, it is absolutely necessary for the management
(a)    To influence an up-to-date research and development programme, whereby reasonable standard quality goods  are manufactured
(b)   Effective quality control measures/steps are adopted to ensure standard quality at each subsequent process and
(c)    Reduce damages and variations in the final product quality.
(7)   Operation research:- It is an important tool of management which applies scientific method to the problem of production and finance. Operation research has been the right method of attack on problems arising in the management by way of right control of men, machines and materials.
(8)   Value analysis:- It is an organised approach which has the efficient identification of unnecessary costs which provide neither quality nor appearance. Value analysis results in orderly utilisation of alternative materials. It is a technique of cost reduction based on systematic and organised examination of every item of cost, which goes in to the manufacture of the fibre and fabric in terms of value or custom satisfaction.
(9)   Personal management:- It aims at obtaining capable people for achieving the objectives of the organisation and to ensure that their efforts are utilised effectively. The function of personal managements are:-
(a)    Manpower planning
(b)   To fix job specification
(c)    Scientific requirement
(d)   Selection of staff
(e)    To provide training for new technique of development
(f)    Wage and salary administration
(g)   Continuous development
(h)   To maintain industrial relations
(10)           Labour participation in management:- In a socialist democracy, labour occupies a unique position in the industry. All the efforts must be made by the government, employer and workers to generate the right or healthy climate for the success of worker’s participation and to give a sincere and genuine trail to such schemes for the continuous growth of the industries.
(11)           Pricing:- Pricing is a critical decision as it affects sales revenues and ultimately the profits. The three basic methods of pricing based on costs are:- (a) Cost + Pricing, (b) Marginal cost, (c) Break-even concept in pricing. The basic principle of a Textile cost system is to control it by predetermined budget estimates and the manufacturing costs of various yarns and materials. Costs are a measure of operational efficiency. Planned costs give the desired efficiency and profitability.
(12)           Industrial relations:- To maintain the good industrial relations is an important and vital function of Textile management. In a democracy based on socialist pattern of society, it is more important to keep harmonious relations between employees and employers in order to achieve high levels of productivity. It also aims at maintaining and developing employee’s motivation as well as employee’s moral.

 An impact of Scientific Management
ð  Scientific management is the latest development in the evaluations of management.
ð  The management logically has become scientific management with the application of methods of science.
ð  Scientific management is that management which uses the scientific approach and scientific methods for all the types of problems and their solutions as opposed to the traditional management which uses non-scientific approach and non-scientific methods for these problems and their solutions.
ð  Scientific approach means:-
(1)   Objective in thinking and doing
(2)   Exact measurement
(3)   Making and following laws and principles
(4)   Experimentation and their rational application.
ð  This is the basic change in approach which distinguishes the scientific management from traditional management which believes in the non-scientific of thinking and doing.
ð  The traditional management is always stressed on subjective or intuitive approaches and trail and error approaches.
ð  The chief characteristic of scientific management is that it brings a drastic change in management approach towards looking at the problems and solving those problems.
ð  Now a days most of the modern organisation and industries are adopting a fully computerisation system for their administration and production departments to cut-short the time and to achieve an accuracy in their quality output.

ð  This is a best example to distinguish the traditional management and scientific management because this type of output and time saving is quite impossible within the environment of traditional management.

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