TEXTILE CHEMISTRY

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Tuesday, 18 May 2021

CERAMIC FIBER

            Inorganic fibers are attractive because of their resistance to combustion and their high thermal stability relative to organic fibers. The base material of ceramic fiber textile products consists of ceramic staple fiber yarns containing ceramic fiber and small quantity of organic fiber that decomposes from about 200°C. These yarns are reinforced either with steel wires (for 1100°C) or glass filaments (for 650°C) in order to ensure that the mechanical strength is maintained up to the high temperatures.

 

Basic Composition of Ceramic Fiber:-

SiO2                             :           50 – 60 %

Al2O3                           :           30 – 50 %

Na2O.H2O                   :           0.1 %

Fe2O3                           :           0.04 %

Leachable Chlorides   :           10 ppm

 

Multifilament Ceramic Fibers (˃ 20 μm diameter)

Type

Name

Tensile Strength (Gpa)

Modulus (Gpa)

Exp. (%)

Density (g/cm3)

Silicon Carbide

Nicalon

12% O

3.0

180

1.5

2.5

Tyranno

12% O; 11% T

2.8

210

1.5

2.4

Silicon Nitride

Tonen

4% O

2.5

300

---

2.5

Silicon Carbonitride

Fibreamic

23% N; 12% C; 4% O

1.8

220

0.9

2.4

Alumina / Silica

Nextel 312

24% SiO2;

14% B2O3

1.7

154

---

2.7

Nextel 480

28% SiO2;

2% B2O3

2.3

224

---

3.0

Altex

15% SiO2

2.0

230

0.8

3.2

α-Alumina

Fiber FP

[α-Al2O3]

1.4

380

0.4

3.9

PRD – 166

15% ZrO2

1.9

380

0.6

4.2


Ceramic Fibers Properties

ð  Colour                                     :           White

ð  Fiber Diameter                        :           2 – 3 micron

ð  Specific Heat                           :           1130 J/Kg°C

ð  Fire Reaction                           :           Incombustible

ð  Resistance to Chemical agents:           Good

ð  Continuous use limit               :           1260 °C

ð  Melting Point                          :           1790 °C

ð  Excellent thermal shock resistance

ð  Good dimensional stability

ð  Low thermal conductivity

ð  Maximum temperature            :           Reinforced glass : 650 °C

                                                                  Reinforced steel wire : 1100 °C

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